Great Applications of Industrial Welding Robots in Different Fields

The welding process is a very difficult problem in many companies. Welding positions are generally unstable, because welding is very eye-damaging, so many workers cannot stay on the job for a long time. They are afraid of hurting their bodies too much. Therefore, this has become a problem for many companies. With the development of science and technology, welding robots were born. Its main job is to replace workers in welding positions. The main advantages are very stable performance, large working space, high work efficiency, and strong load capacity. Compared with manpower, welding robots are much higher in quality and efficiency than manual work.

The so-called welding robot is an industrial robot engaged in welding (including cutting and spraying). According to the International Organization for Standardization (ISO) definition of a standard welding robot, an industrial robot is a multi-purpose, reprogrammable automatic control manipulator (Manipulator) with three or more programmable axes for Industrial automation field. In order to adapt to different uses, the mechanical interface of the last axis of the robot is usually a connecting flange, which can be connected to different tools or end effectors. The welding robot is to attach welding tongs or welding (cutting) guns to the final shaft flange of the industrial robot, so that it can perform welding, cutting or thermal spraying.

What Are the Application Areas of Welding Robots?
The application of welding robots is very wide, such as: electronic connectors, computer data cables, automobile welding, small electronic components, etc. Among them, the following areas are the main application areas of welding robots.

1. Machinery manufacturing
With the intensification of welding tasks in the machinery manufacturing industry, welding operations inherently have poor working conditions and large heat radiation, which is a highly dangerous occupation. There is also many large-scale equipment in machinery manufacturing, which also increases the difficulty of welding. Welding robots are automatic mechanical equipment engaged in welding work, which liberates the labor intensity of workers and helps improve the level of automation in the field of mechanical manufacturing.

2. Automobile and auto parts field
In recent years, in order to meet the needs of the public, the automotive industry has shown diversified development. Traditional welding cannot meet the high welding requirements of automobiles and auto parts manufacturing. Welding robots can achieve precise welding for welds, and decentralize just the right welding materials for filling. The welding seam is beautiful and firm. In many modern automobile production workshops, welding robot assembly lines have been formed.

3. Electronic equipment
The field of electronic equipment has relatively high requirements for welding quality. As the society’s demand for electronic equipment increases, electronic equipment is also facing severe challenges as it develops rapidly. Welding robots can ensure production efficiency while stabilizing welding quality and realize electronic The precise welding of equipment is three to four times higher than manual efficiency.

4. Aerospace
In the aircraft structure, there are nearly a thousand welded components of the airframe, and nearly ten thousand parts are involved. Most of the important load-bearing components of the aircraft use welded components. The requirements are relatively strict, and the welding robot flexibly sets the welding parameters through the automatic welding seam tracking technology to accurately weld the aircraft structure.

The above is the application of welding robots in various fields. With the continuous maturity and development of welding robot technology, welding robots will replace traditional welding and continue to glow in various fields. If you want to learn more about industrial robots, please follow us: hcnc-group.com.